大惯量太阳翼展开锁定冲击地面测试方法

Ground testing method for deployment-locking impact of large-inertia solar arrays

  • 摘要: 针对大惯量太阳翼展开锁定冲击难以预测以及地面试验与在轨工况一致性不足的问题,提出了一种集重力卸载、配速调节和多维冲击测量于一体的地面测试方法。基于能量守恒原理,采用配重补偿摩擦力和空气阻力等非保守力做功引起的能量损失,实现展开时间、末端速度及锁定冲击载荷的天地一致性;建立二连杆动力学模型,并构建视觉、应力及六维力联合测量系统。120 kg级太阳翼试验结果表明:该方法有效复现了15 s在轨展开过程,测得y向最大冲击力280 N、绕z轴最大冲击力矩412 N·m。仿真与实验结果偏差为2.4%,重复性偏差小于5%。研究表明,冲击能量主要沿展开切向传递,并通过根部铰链变形耗散。该方法可为大惯量太阳翼展开锁定冲击的高保真地面验证提供技术支撑。

     

    Abstract: To address the difficulties in accurately predicting deployment-locking impacts of large-inertia solar arrays and the insufficient consistency between ground tests and on-orbit conditions, a ground testing method integrating gravity unloading, velocity compensation, and multi-dimensional impact measurement was proposed. Based on the principle of energy conservation, counterweights were employed to compensate for energy losses caused by the work of non-conservative forces such as friction and aerodynamic resistance, thereby ensuring consistency between ground and on-orbit conditions in deployment time, terminal velocity, and locking impact loads. A two-link dynamic model was established, and an integrated measurement system incorporating vision-based motion measurement, strain measurement, and six-axis force measurement was developed. Test results of a 120 kg-class solar array showed that the proposed method effectively reproduced the 15 s on-orbit deployment process. The maximum impact force in the y direction was measured as 280 N, and the peak impact torque about the z axis was measured as 412 N·m. The deviation between simulation and experimental results was 2.4%, and the repeatability deviation was less than 5%. These results show that the impact energy is primarily transferred along the tangential deployment direction and dissipated through deformation of the root hinge. The proposed method provides technical support for high-fidelity ground verification of deployment-locking impacts of large-inertia solar arrays.

     

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