空间激光通信机热设计仿真与试验验证

Thermal design, simulation, and experimental validation for a space laser communication terminal

  • 摘要: 某空间激光通信机具有结构紧凑、电子器件集成度高和内部热流密度大的特点,对热控设计提出了严苛要求。为满足通信机内多种高功耗器件及印制电路板(PCB)芯片的差异化温度控制需求,提出一种“差异化散热路径+定制化散热片+多重散热体系”的综合热控策略。建立了通信机及卫星舱的有限元热分析模型,预测了极限温度边界条件下关键元器件的温度分布;随后开展热真空试验对热设计方案进行验证。结果表明,试验与仿真温度的最大偏差为7.1%,在工程允许范围内,且所有器件温度均满足热控指标要求,从而验证了热设计的有效性。该研究可为同类电子产品的热控设计提供参考。

     

    Abstract: A space laser communication terminal is characterized by a compact structure, a high degree of electronic integration, and high internal heat flux density, all of which pose strict requirements for its thermal control design. To satisfy the differentiated temperature requirements of multiple high-power devices and printed circuit board (PCB) chips, a comprehensive thermal control strategy combining differentiated heat dissipation paths, customized heat sinks, and a multi-level heat dissipation system was proposed. A finite element thermal model of the communication terminal and the satellite cabin was established to predict the temperature distributions of critical components under extreme thermal boundary conditions. Subsequently, a thermal vacuum test was conducted to validate the thermal design. The results showed that the maximum temperature deviation between the experimental and simulated results was 7.1%, well within the allowable engineering tolerance. In addition, the temperatures of all devices satisfy the specified thermal control requirements. These results demonstrate the effectiveness of the proposed thermal design and provide a reference for similar space electronic products.

     

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