空间环境下卫星CFRP–蜂窝夹层结构的热–结构耦合变形与偏转分析

Thermo-structural coupled deformation and deflection analysis of CFRP-honeycomb satellite structures in the space environment

  • 摘要: 碳纤维复合材料–铝蜂窝夹层结构的热膨胀各向异性与热膨胀系数差异会引发非对称热应力,导致卫星结构热变形及星敏感器基准面偏转。文章基于 ABAQUS软件,采用映射场方法施加稳态温度进行热–结构直接耦合仿真,并结合惯性释放与几何中心平移方法,实现温度–应力场同步求解;通过最小二乘平面拟合算法在局部坐标系中计算星敏感器基准面及载荷安装面的偏转角。结果显示:低温工况(ΔT=89.31 ℃)和高温工况(ΔT=102.26 ℃)下,最大位移分别为2.153 mm和2.725 mm;随着低温向高温的变化,星敏感器基准面偏转角由-270.44″增至-386.90″,关键载荷安装面的最大偏转角增大了41.1%。研究表明,非对称热应力与惯性约束驱动倾斜–扭转耦合变形,隔板热阻与界面微裂纹进一步加剧了偏转。该研究为热控设计与姿态测控裕量预留提供了量化依据。

     

    Abstract: To address the precision control requirements of satellite attitude in complex space thermal environments, this study investigates thermal deflection in carbon fiber reinforced polymer (CFRP)-aluminum honeycomb sandwich structures attributed to anisotropic thermal expansion coefficients. A thermal-structural direct coupling model was developed in ABAQUS, integrating a steady-state mapped temperature field imposition with inertia relief and geometric center translation to achieve synchronous solutions of the temperature and stress fields. In a local coordinate system, the angular deflections of the star tracker reference plane and payload installation surfaces were calculated using the least-squares plane-fitting method. Results show that under low-temperature (ΔT = 89.31 °C) and high-temperature (ΔT = 102.26 °C) conditions, the maximum displacements reach 2.153 mm and 2.725 mm, respectively, while the angular deflection of the star tracker reference plane increases from -270.44″ to -386.90″. The maximum angular deflection of the payload installation surface exhibits a 41.1% increase as temperature rises. This study elucidates the tilt-twist coupling mechanism induced by asymmetric thermal stress and inertial constraints, while baffle thermal resistance and microcracks along the interface further exacerbate this deflection. The study offers quantitative insights for thermal control design, on-orbit compensation strategies, and deflection margin planning.

     

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