Sn62Pb36Ag2焊点低温剪切性能与界面断裂行为研究

Study on cryogenic low-temperature shear performance and interface fracture behavior of Sn62Pb36Ag2 solder joints

  • 摘要: 为研究Sn62Pb36Ag2焊点在极低温环境下的力学行为,文章开展了-196 ℃至室温25 ℃条件下的剪切性能测试及断口形貌分析。结果显示:焊点剪切强度随温度降低而升高;在-100 ℃附近发生韧脆转变;-100 ℃以下,裂纹多沿金属间化合物(IMC)层扩展,断口以小平面为主,表现出明显脆性特征;-100 ℃以上,则以剪切带为主的韧性断裂占主导。进一步分析表明,温度降低抑制了塑性变形过程中的位错运动与热激活机制,显著增强了脆性。相关结果可为航天器极端环境用连接材料的选型提供依据,尤其在-100 ℃及以下应用场景中,应优选低温延展性更好的焊料(如铟基焊料)以提升可靠性。

     

    Abstract: The mechanical behavior of Sn62Pb36Ag2 solder joints was studied using systematic shear performance tests and fracture morphology analyses from cryogenic (-196 ℃) to ambient (25 ℃) conditions. The results demonstrate that the shear strength exhibits a continuous increase with decreasing temperatures. A pronounced ductile-to-brittle transition was observed near -100 ℃. Below this critical temperature, fractures propagated predominantly along the intermetallic compound (IMC) layer, exhibiting transgranular cleavage facets and pronounced brittleness. In contrast, ductile fractures featuring shear bands dominated above -100 ℃. Further analysis revealed that restricted dislocation mobility and inhibited thermal activation under cryogenic conditions fundamentally account for the enhanced brittleness. These findings provide critical insights for material selection of aerospace interconnects under extreme environments. Specifically, solder alloys with superior low-temperature ductility (e.g., In-based systems) are strongly recommended to ensure reliability in T≤ -100 ℃ applications.

     

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