空间站电动工具开关按钮性能退化特性加速寿命试验与可靠性评估

Accelerated life test and reliability assessment for degradation characteristics of power tool switch buttons onboard China’s Space Station

  • 摘要: 面向中国空间站在轨寿命评估与延寿需求,以舱外电动工具开关按钮为对象,开展综合考虑在轨长期贮存与短期作业交替影响的加速寿命试验,设置多温度水平,研究开关按钮性能退化特性和失效机理,并采用基于伪寿命分布的可靠性评估方法开展评估工作。加速寿命试验结果显示:开关按钮在50 ℃和80 ℃温度下出现按压力松弛现象,按压力退化与时间呈线性关系;在110 ℃和140 ℃温度下出现卡滞、卡死和润滑脂溢出现象,且按压力迟滞量在贮存后期显著增大。可靠性评估结果显示:开关按钮满足10年寿命末期可靠度0.995 4的指标要求。文章所述研究方法可为空间站内其他长期贮存单机的可靠性评估提供借鉴。

     

    Abstract: With a view to the in-orbit lifespan assessment and extension requirements for China’s Space Station, an accelerated life test considering the alternating effects of in-orbit long-term storage and short-term operations was conducted on the switch buttons of extravehicular power tools, employing multiple temperature levels, to investigate their degradation characteristics and failure mechanisms. Meanwhile, a reliability assessment was carried out using a method based on pseudo-life distribution. The accelerated life test results reveal that the switch buttons exhibit pressure relaxation at temperatures of 50 ℃ and 80 ℃, with linear pressure degradation. At temperatures of 110 ℃ and 140 ℃, the switch buttons experience sticking, jamming, and lubricating grease overflow, leading to a significant increase in delayed pressing force in late storage period. The reliability assessment results indicate that the switch buttons meet the specified reliability requirements of 0.995 4 at the end of the 10-year lifespan. The research may provide a reference for the reliability assessment of similar long-term storage units onboard China’s Space Station.

     

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