双层响应板式冲击系统参数对冲击响应谱的影响

Effects of key parameters on the shock response spectrum in a double-layer response plate impact system

  • 摘要: 响应板式冲击系统是航天器部件爆炸冲击环境考核的重要试验装置,但其参数对系统冲击响应的影响规律尚不明确,导致试验调试效率低下。针对该问题,文章基于双层响应板式冲击系统建立了高保真度有限元冲击模型,系统分析了下响应板厚度、上响应板安装位置、炮弹撞击位置及速度等参数对冲击响应谱的影响。研究发现:低频段(≤1000 Hz)响应与下响应板厚度呈线性正相关(厚度21 mm时衰减至25%),炮弹靠近传力结构时中低频段(≤5000 Hz)响应最高放大2.2倍,上响应板靠近边界约束可使低频响应减小50%,而炮弹速度从 6 m/s 提升至 18 m/s 时,低频响应放大 5.5 倍,且响应谱拐点频率稳定在 1500 Hz 附近。研究结果为优化系统设计参数、提升航天器冲击试验的效率与可靠性提供了定量依据。

     

    Abstract: The response plate impact system is a critical testing apparatus for evaluating spacecraft components under pyroshock environments. However, the unclear relationship between system parameters and dynamic response characteristics often results in inefficient test calibration. To address this issue, a high-fidelity finite element model of a double-layer response plate system was developed. A systematic parametric study was conducted to investigate the effects of key parameters—such as lower plate thickness, upper plate mounting position, projectile impact location, and impact velocity—on the shock response spectrum (SRS). The results demonstrate that: 1) In the low-frequency range (≤1000 Hz), the SRS amplitude decreases approximately linearly with increasing lower plate thickness, reaching only 25% of the baseline value at 21 mm; 2) When the projectile impacts near the supporting studs, the mid-to-low frequency SRS (≤5000 Hz) is amplified by up to 2.2 times; 3) Mounting the upper plate closer to the boundary constraints reduces low-frequency response amplitudes by approximately 50%; 4) Increasing the projectile velocity from 6 m/s to 18 m/s amplifies the low-frequency response by a factor of 5.5, while the characteristic frequency of the SRS curve (around 1500 Hz) remains relatively stable. These findings provide quantitative insights for optimizing design parameters and enhancing the efficiency and reliability of impact test systems in spacecraft shock response evaluation.

     

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