一种低成本相变材料热沉的设计与仿真

Design and simulation of a low-cost PCM heat sink

  • 摘要: 针对现有电子设备使用复合材料相变热沉成本较高的问题,通过对某电子设备模块相变热沉的导热筋厚度、沿传热路径的布置方式、导热筋打孔孔径和孔隙率等对相变热沉传热的影响进行设计与仿真,提出一种低成本、轻量化的相变材料热沉设计策略,即导热筋仅在主要热传导方向布置、通过打孔增加比表面积。与8%膨胀石墨−高碳醇复合相变热沉相比,以该策略设计得到的相变热沉对非临界结温状态的芯片温度影响很小,温差不超过3.2 ℃,且质量只增加5%,而成本仅为复合相变热沉的1/3。以上研究为相变材料热沉降低成本、推广使用提供了一种新方法。

     

    Abstract: Due to the high cost of composite phase change heat sink in existing electronic devices, a low-cost and light-weight phase change materials (PCM) heat sink design was proposed, in which the thermal beads were only arranged in the main heat conduction direction, and the specific surface area was increased by drilling holes. For the PCM heat sink of an electronic device module, the influence of the thickness, arrangement along the heat transfer path, the perforation diameter and porosity of the thermal beads, on the heat transfer were designed and simulated. Compared with the 8% expanded graphite-high-carbon alcohol composite PCM heat sink, the proposed PCM heat sink has little effect on the chip temperature in the noncritical junction temperature state in that the temperature difference does not exceed 3.2 ℃, and the mass increases by only 5%. In addition, the cost is only one-third of the composite phase change heat sink. The research may provide a way for the PCM heat sinks to reduce their cost and popularize their use.

     

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