基于故障树分析的航天器加强梁胶接接头可靠性提升

Reliability improvement of a spacecraft reinforced beam adhesive joint based on fault tree analysis

  • 摘要: 针对某航天器舱体结构试验件在静力试验过程中发生的加强梁胶接接头脱开问题,通过对试验件设计和工艺技术状态进行分析,建立故障树;继而采用求取故障树最小割集和对研制过程进行排查的定性分析方法,确定造成故障的主要原因,并提出相应的改进措施。经地面试验和在轨飞行验证,证实故障定位准确,改进措施有效,能提高结构系统的可靠性。有关分析方法和措施可为航天器加强梁胶接接头结构设计和工艺改进提供参考。

     

    Abstract: In view of the disconnection fault occurring at the adhesive joint of the reinforced beam in the static test of a spacecraft cabin structure, a fault tree was established by analyzing the design and process status of the test piece. The main causes of the fault were then identified by a qualitative analysis method to obtain the minimum cut set of the fault tree and troubleshoot the development process. In addition, the corresponding improvement measures were proposed. The ground test and in-orbit flight verification proved that the fault location was accurate and the improvement measures were effective, which verified the reliability of the structural system. The proposed analysis methods and measures may provide a reference for the structural design and technological improvement of beam adhesive joint for spacecraft.

     

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