高分辨率相机大功率焦面热设计及验证

Thermal design and validation of large power focal plane for high-resolution camera

  • 摘要: 为保证高分辨率相机焦面的工作环境,尽量降低CCD组件工作时的温升,需对焦面进行热控设计。文章在分析某高分辨率相机焦面热控特点的基础上,根据其结构与安装位置,提出以柔性导热索与固定辐射板结合补偿加热控温的热控方案,并对散热路径进行了设计。利用热分析软件建立相机的热模型并进行仿真计算,结果表明:焦面连续工作600 s后,电箱壳体温度在15.0~24.1 ℃之间,CCD组件温升11.1 ℃;而采用增加相变热管的设计方案后,CCD组件的温升降低至7.2 ℃,满足热控指标要求。最后,对相机进行热平衡试验,结果显示,焦面连续工作600 s后,电箱壳体温度在15.1~22.6 ℃之间,CCD组件最高温升7.2 ℃,与热分析计算结果吻合较好,表明针对该高分辨率相机焦面的热设计正确、可行,为大功率焦面的热控设计提供了参考。

     

    Abstract: In order to ensure the working environment of the high-resolution camera focal plane assembly and reduce the temperature rise of the CCD assembly as far as possible, the thermal control design of the focal plane assembly is needed. Based on the analysis of the thermal control characteristics of the focal plane assembly of a high-resolution camera, a thermal control scheme combined a flexible thermal strap and a fixed radiant plate with compensate heating was put forward according to its structure and installation position, and the cooling path was designed. The thermal model of the camera was established by thermal analysis software, and the simulation calculation were carried out. The results show that after 600 s of continuous operation, the temperature of the shell is between 15.0 ℃ and 24.1 ℃, and the temperature of the CCD assembly increases by 11.1 ℃. By adding phase change heat pipe, the temperature rise of CCD assembly is reduced to 7.2 ℃, which meets the thermal control requirement. Finally, the thermal balance test on the camera was carried out. The results show that after the focal plane assembly works continuously for 600 s, the shell temperature ranges between 15.1 ℃ and 22.6 ℃, and the temperature rise of CCD assembly is no higher than 7.2 ℃. The experimental results are in good agreement with those of thermal analysis. It is indicated that the thermal design for the high-resolution focal plane assembly is correct and feasible, which provides reference for the thermal design of similar high-power parts.

     

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