运载火箭柔性防热材料隔热性能的试验研究

Experimental study of thermal insulation of flexible heat-proof materials used in the aft cabin of second-stage rocket

  • 摘要: 为获知运载火箭二级飞行段尾舱用柔性热防护材料的隔热性能,设计了热真空试验方案,采用石英灯加热器模拟辐射热源,在真空罐内开展了辐射热环境下材料隔热性能的试验研究,得到防热材料内外表层温度测点在20 kW/m2热流下保持800 s时间的试验数据;分析不同材料(组合)的隔热性能及其差异产生的原因,给出辐射热环境下热防护结构的选材建议。在本试验工况下,2层玻璃纤维带+2层硅橡胶布+2层镀铝薄膜的组合可使其内部温度降低到192 ℃,低于电缆正常工作上限(200 ℃),满足防热要求。试验结果可为今后的运载火箭在大气层飞行段内的防热设计提供参考。

     

    Abstract: To determine the thermal insulation property of the heat-proof materials cladding the instrument and cables, a thermal vacuum test scheme is designed and implemented, with a radiant heat source simulated by a quartz lamp heater, and the atmospheric environment simulated by a vacuum tank. The thermal insulation properties of seven assorted groups of protective structures are characterized by the temperature measured at two points on the inner and outer surfaces of the protection material under a heat flux of 20 kW/m2 during 800 seconds. The candidates are put in the order of the superiority after evaluation of the results. Suggestions are then made for the selection of heat-proof structures in the radiant thermal environment. In the context of this test, the combination of the glass fiber strip (two layers)+the silicone rubber cloth (two layers)+the aluminum film (two layers) gives the most desirable result of 192 ℃ at the inner surface, which is adequate within the upper limit of the working temperature of the cable core. The test data may serve as a reference for the heat-proof design of rockets in the atmospheric flight stage.

     

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