大尺寸薄壁轴承滤光轮机构的设计与试验

Design and test of filter wheel mechanism based on large thin-wall bearing

  • 摘要: 为实现光学遥感器的多谱段成像,设计了一种基于大尺寸薄壁轴承的滤光轮机构,将不同光谱透过率的滤光片分时切入光路,配合探测器成像。以大尺寸薄壁轴承作为外围支撑,实现滤光轮机构的360°旋转运动。对研制产品进行力学环境试验,对同批次试验件进行1 : 1真空寿命试验,试验前后对产品和试验件分别进行功能性能测试,结果表明机构的刚度和驱动力矩裕度指标均优于总体要求。对寿命试验后的固体润滑轴承进行了拆解分析及寿命评估,结果显示寿命末期轴承磨损正常,未发生失效。通过试验对比分析表明,基于大尺寸薄壁轴承滤光轮机构的设计方案具有可行性。

     

    Abstract: In order to realize the multi-spectral imaging of the optical remote sensor, a filter mechanism based on large thin-walled bearings is designed to drive the filters with different spectral transmittance into the optical paths in time for synchronizing the detector imaging. The composition and the working principle of the filter wheel are discussed. The performance test and the environmental test of the mechanism are carried out. Before and after the experiment, the margins of the stiffness and the moment of the mechanism are tested, to be better than the requirements. After the experiment, the bearing is disassembled in order to evaluate the natural life. The results show that the bearing wear is normal and no failure occurs at the end of life. The comparative analysis shows that the design of the filter wheel mechanism based on the large thin-wall bearing is feasible, which provides a reference for the mechanism design of the long-life space remote sensor.

     

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